Browsing Posts tagged Engineering

Data Logger Applications in the Process Engineering Industry

In manufacturing facilities and factory processes, the data logger is now in everyday use for measurement and data recording of critical parameters.

Main data logger applications include:

A temperature data logger is also often used to record temperature in drying processes in food production and curing of smoked foods.

Use of data logger units in brick works, kilns and ovens for temperature profiling. Often here the data logger will be fitted inside a thermal barrier to protect from heat damage

In factory processes a data logger with digital and pulse inputs can be used to record machine run time, down time, and throughput of product which can later be used for statistical analysis of production efficiency.

A data logger with appropriate sensors can also be used to measure compressed air usage, product levels in tanks, and system voltages.

Selecting the right Data Logger

When selecting the most appropriate data logger for a process measurement job a few key factors should be considered:

Often a data logger needs to be fitted in part of a process plant far from the main production area. In this case a data logger with integral radio modem or network capability will be easier to interface with the main plant data logger system

Many factory environments are ether dusty, dirty, or have high levels of humidity so the data logger should be well sealed, if possible to IP68. In some processes the ambient temperature can also be very high and many data logger types now will operate up to 85 degrees C.

Pharmaceutical plants, refineries and oil rigs also have many data logger applications in process measurement. A data logger used in these environments not only needs to be rugged and weatherproof, but also intrinsically safe. An intrinsically safe data logger is by design incapable of generating enough energy to be a source of ignition. At the present time only a few data logger types are available with intrinsic safety, mostly for measurement of temperature, humidity and pressure.

In through process applications very little space is available for additional devices in the production line so the data logger should be small and light weight. In addition these processes may produce high temperatures and humidity so the selected data logger should be waterproof and have a high operating temperature.

Many manufacturing processes now use sensors or PLC’s with serial MODBUS outputs. Here a traditional data logger with analogue inputs is useless. However in the last couple of years data logger models with MODBUS inputs have become available to meet this need. Utilizing the MODBUS system additional input modules can be added to this type of data logger to greatly increase the channel I/O count and also network the data logger input and outputs across a manufacturing plant.

With increasing levels of automation and the reduction of man power in manufacturing plants and processes data logger technology will continue to play a vital and expanding role in industrial measurement, data acquisition and statistical analysis.

———

Jim Furness is CEO of Omniinstruments Ltd, specialists in data logger and other instrumentation solutions such as ultrasonic flow meter.

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Second West-East project start valve manufacturers will benefit from – natural gas, second-line engineering, valves business – construction machinery

East Gas Transmission across a thousand miles

2009 2 months, natural gas was started second-line, which is the world’s one of the largest pipeline project, also after following the natural gas, oil and gas in China build a strategic channel another.

West-East Gas Pipeline Project total investment 142.2 billion yuan, through Xinjiang, Gansu, Ningxia, Shaanxi, Henan, Hubei, Hunan, Jiangxi, Shanghai, Jiangsu, Zhejiang, Shandong, Guangdong, Guangxi, 14 provinces and autonomous regions, and connecting Hong Kong, including a trunk and branch lines 8, total length of 8704 km. Trunk pipeline west of Xinjiang Huocheng Horgos first stop, south of Hong Kong at the end points, length 4978 km, designed gas transmission capacity of 30,000,000,000 cubic meters / year.

In the West-East Gas Pipeline Project, the East accounted for a larger proportion, to the Pearl River from Guangzhou Zhongwei in Ningxia, the total length of nearly 6,000 km, while the western part of engineering is only 2800 km. Among them, the eastern section of route length 2,472 km, about 93 billion yuan investment, and plans to achieve fully operational in 2011, Construction Will drive the domestic machinery, electronics, metallurgy, building materials sectors.

Mechanical industry, pipelines, Valve And other sub-sectors will benefit from major listed companies. Length 2472 km of natural gas along the eastern section of trunk extension works with various types of valves required products and environmentally friendly products, which provides space for development for the industry.

Guangdong Pearl has been the representative of China’s valve industry, enterprises, China’s largest production base of the valve; Hongseong shares is the largest development and production of special valves and valve manufacturing base in the export business, is the valve industry, the first listed company, always keep in the special position of the leading manufacturer of industrial valves.

Related Reading: Second West-East project on the 7th East started production in 2011

2 7 10 am Second West-East East groundbreaking ceremony Mission Hills in Shenzhen, Guangdong Province town of rain Ridge held on site. Hu Jintao, Vice Premier Li Keqiang attended the groundbreaking ceremony and announced the start. Click to see more ” West- “Information Information Full text

Second West-East project will boost local investment of more than 300 billion

Total investment of 93 billion yuan of the Second West-East East project in February 7th start construction in Shenzhen, Guangdong. According to industry sources, in addition to direct investment, the West-East Pipeline Project will lead to domestic machinery, electronics, metallurgy, building materials, construction and construction related industries such as natural gas use is expected to stimulate local investment will be more than 300 billion yuan. To steel for the first time, X80 grade steel works, is by far the world’s largest X80 grade pipeline steel, the next three years across the board will need 5 million tons of steel grade X80, will be borne by Wuhan Iron and Steel, Bao Steel, Anshan Iron and Steel production approximately 36.5 billion according to the contract price. Full text Li Keqiang attended the Second West-East East

groundbreaking ceremony

Li Keqiang that the Second West-East since the founding of New China, the largest investment in energy projects, is China’s first offshore natural gas resources through land use and strategic projects, but also the world’s longest natural gas pipeline project. Build the main artery of this energy, for energy security, promoting coordinated regional development, deepen the Mainland and Hong Kong Cooperation , For driving the current economic growth, adjust and optimize the economic structure, are of great significance. To overall planning, strengthen collaboration, careful organization and construction, to ensure the timely completion of construction tasks, to build quality and safety, technical standards, operational efficiency class project.

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Engineering Directory

Engineering directory can be used a search engine or buyers guide service aimed specifically at the engineering industry to enable engineers, technicians, tradesmen, etc. to find information and communicate effectively with suppliers in the engineering industry. It is developed for engineers to service the need for easily accessible, accurate information. The product categories can comprise of petrochemical, oil, gas, metalworking, plant and machinery, CAD and CAM design and consultancy services, building construction material, industrial products, hand tools and allied products. There might also be an automotive category with such sub categories like Paint & Finishes, Materials, etc; a Building & Civil category with Consulting & Design services and other relevant sub categories and so on.

Main objectives of an engineering directory:

To assist engineers in effectively using the internet and the many websites out there, and enable them to communicate easily and effectively with suppliers of product and services.

To ensure engineering companies, their products and/or services are marketed effectively, as well as to provide the structure to effectively deliver valuable product/service information as required by the industry.

To provide a directory that covers all engineering related industries and the products and services, from project design and raw materials to final products.

Main users of the directory:

Technical buyers
Engineers, technical designers looking for answers or looking for suppliers of products and services for use in various projects
Companies looking for strategic alliances, and international agencies
Importers and exporters for the engineering market
Engineering companies sourcing raw materials suppliers.

It is a relational database that includes:

Company category (information of distributor, manufacturer, etc.).
Links and categories for each product type.
Location of products page
List of distributors.
Line of manufactures.
Engineering news
Engineering publications
Engineering trade shows
Engineering trade leads

Directory resources:

Directory resources will provide information about professional engineer’s society, engineers associations, public works associations and more. It also informs about related firms including designers, consultants, engineers, and architects involved in renewable energy green building, energy efficiency, recycling, and life cycle analysis.

An Engineering Directory is an example of a Niche Directory

It is considered a niche directory as it seeks to meet the special needs of the engineering industry. Another kind of niche ness is seen when the engineering directory lists only suppliers from a particular country or region. Such regional directories focus to promote the engineering industry of particular regions. Additionally, regional directories help users to identify local or nearby sources for their requirements.

Conclusion

Engineering directory is an online database and information source covering all disciplines of engineering that could help the engineers become aware of different alternatives (such as components and solutions) available in the market which can equip them to perform better and achieve quality results. It features profiles of engineers and companies while fostering sustainability in engineering. It also has a job board and directories of engineering firms, sustainability-related firms, engineering organizations, engineering schools, and professional engineer licensing boards.

Daniel french writes about Engineering directory visit business directory (linking to www.businessmagnet.co.uk) a comprehensive and easy to use Engineering directory

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Useful Tips When You Outsource Your Engineering Recruitment Process

First thing that you must take care of while outsourcing engineering, construction or aerospace recruitment process is to know your agency perfectly.  Perhaps it is the most important and difficult task that you have to accomplish for outsourcing any recruitment process.  Some of the things you might like to know are the technical knowledge, industrial experience, methodologies followed, and the popularity as well as the reputation of the firm whom you are entrusting with the task.

After all, such firm would be responsible for the entire process of manpower hiring for your organization. Such jobs include process from listing to that of the on-boarding of the employees.  At the same time the agency should clearly and unambiguously appreciate the requirements and corporate culture of your enterprise. During the process of recruitment such agency would virtually be an extension of the wings of your organization.  The applicants should never think that they are interviewed by some people who do not belong to your company.  The agency should be able to represent and reflect the culture and requirements of your enterprise distinctly.

Setting up your outsourcing objective clearly is equally important.  You must understand and assess how the engineering or construction recruitment  process is going to be profitable for your company.  Some of the settled goals that you might be pursuing would be searching for quality candidates, reduction of costs, and saving time.  Cost reduction is effected by dispensing with the requirements of instituting a different wing for conducting the recruitment process. In addition, it is also important to streamline your recruitment process and the goals set up to achieve success. If you can accomplish the tasks, it would be the best possible choice for you.

Last but not least you should appreciate your real needs perfectly in outsourcing the Engineering recruitment process for your organization. It is necessary that the recruitments perfectly fit in with your needs of the organization. Prudence requires that you never rush to any decision and examine all the pros and cons before arriving at one so that you don’t repent later.

It is the workers who can either make or break the enterprise. Even one wrong hiring could be disastrous for your enterprise. With long experience in the field of recruitment we understand clearly the corporate requirement and provide you with only the very best through engineering recruitment. Visit us at sixandahalfpercent.com and find out for yourself.

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Senior And Specialist Engineering Opportunities

We have found that specialist and senior engineering people have remained in strong demand through 2009 and into 2010. There are a number of great opportunities currently open via the Chronos Consulting Group. We have detailed one possibility below where we have actually five separate vacancies. In addition we have many other options in oil, gas, nuclear, mining, IT/Telecoms.

Senior Expert Engineers

Company Description

Our client is a global provider of engineering services and solutions.

Job Description

As a Senior Expert Engineer you will be responsible for the specification and the design of products. The department of Mechanical Development is in charge of designing, building and testing the mechanical systems and sub-systems which are fitted into the end products. You will be responsible for the design and analysis of components, systems, manufacturing processes, testing and validation, as well as design of new products. Working directly with clients in multidisciplinary teams, you will implement new design methodologies, perform engineering analysis and participate in /or lead design teams.

Skill Required

You hold a Master’s s or PhD degree (preferably mechanical engineering or applied physics) with experience in the fields mentioned below: Heat and mass flow; Experience in the application of thermal and flow control at very low pressures (< 0.01 mbar) or multi-phase flow is an advantage Theoretical and experimental experience; Design affinity or experience; Pragmatic; Analytic; Good social- and communication skills; Flexible, willing to travel; Fluent in English (Dutch and other European languages are assets).

Dr Simon Harding

www.chronosconsulting.com

www.coberongreen.com

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Electronic Engineering : The ever-glorious field

Electronics engineering is one of the brightest fields in which a student can make his career in. It provides a solid foundation for starters, and has innumerable opportunities for growth.

Electronics Engineering has evolved today as one of the fastest growing and most in-demand industries. It encompasses a wide array of applications we use daily. These applications are television, radio, computers, telecommunication, etc. that play a vital role in making our life more easier and enjoyable than before. Using them we can see, hear and communicate even over vast distances. They really help us to move with the current scenario. Electronics also play an important role in enhancing productivity in various industries, including oil, energy, agriculture and so many other important sectors of economy.

There are a range of electronic devices that direct, control and test production processes in a variety of industries, such as steel, petroleum and chemical. It also offers a huge collection of electronic instruments for the health care industry to perform chemic tests and to check body functions. It also enables people to perform various tasks while working in homes, factories and mines and even in transport sectors. As a result, its uses are endless. Career Options in Engineering.

An electronics engineer is able to find an array of advanced solutions for the practical problems that affect our daily lives. An electronics engineer will have to perform their tasks summing up with other specialists to supervise, test, produce, fabricate and design the manufacture of complex products and systems i.e electronic equipments and components for a number of industries, including hospitals, computer industry, electronic data processing systems for communication and in defense etc. The production and manufacturing processes are done under their supervision. They also oversee installation and maintenance. They are also responsible for working their tasks with devices that use extremely small amounts of power. Electronics engineers work with microprocessors, fibre optics, and in telecommunication, television, radio etc.

Without any doubt, Career in Electronics Engineering has become today as a constantly changing and widening branch of the engineering profession. Being a labour intensive industry, electronics industry offers a range of job opportunities for the skilled job seekers. The increased production and demand of the government and non-government companies for the communication equipments, computers and military electronics along with consumer demand and increased research and development on robots have compelled the engineering colleges and universities to offer industry-oriented courses for those aspiring for a Career in Engineering. Aspirants having a creative and innovative mind and also are good at physics and mathematics will probably find electronics engineering a challenging and lucrative career.

Eligibility & Course Area :

Educational : To become a professional engineer you need to earn a degree in electronics engineering (BE / B.Tech) or must have earned the AMIE (Associate Membership Examination of the Institute of Engineers) in electronics or Graduate membership Examination of the Institution of Electronics and Telecommunication Engineers or at least a diploma in Electronics Engineering. If you are looking for research or teaching posts and management positions then you should have a post graduate degree in engineering. Aspirants looking for administrative or management positions, must have an additional degree in business administration.

Candidates, who want to enter into a BE / B.Tech, must clear their 10+2 or equivalent examination, with Physics, Chemistry and Mathematics. It is not easy task to get admission into these courses. For this purpose, candidates must have an excellent academic record in the final exams of 10+2. Aspirants who have secured good marks in the entrance test of engineering. Aspirants can enter into the IITs through the entrance test of ‘JEE’ (Joint Entrance Exam) while for other major institutions AIEEE (All India Engineering/Pharmacy/Architecture Entrance Examination) is conducted.

Duration :

Any engineering college or university take four years to give degree for BE / B.Tech courses. The diploma courses in polytechnics are of 3 years duration.

Personal Attributes :

Aspirants, having an interest in physics and mathematics, who have a creative and inventive mind can go to make their career in the field of engineering. They must have excellent analytical skills, an eye for detail, sustained attention and the ability to work as part of a team. Good communication skills are also required for achieving the respected jobs in this field.

Job Prospects & Career Option:

An electronics engineer can find a job in Central Government, State Governments and their sponsored corporations in public enterprises and the private organizations such as Bharat Electronics Limited, National Physical Laboratory, Co-ordination Department, Post and Telegraph Department, Civil Aviation Department, AIR, National Physical Laboratories, MTNL, Indian Telephone Industries andAll India Radio, etc. dealing in manufacture, sales and services of electronics consumer goods and appliances. These professionals also get jobs in the entertainment transmission industry, research establishments, and defense. They can also absorb into the teaching and research in one of the many engineering colleges in India or abroad.

Career Options

As an Electronic Engineer candidate can place for junior posts in the Government departments by direct recruitment. Candidates get to know about it through advertisements printed in newspapers. The Union and State Public Service Commission can conduct competitive examinations for the post of gazetted officers. The UPSC organises an Engineering Service Examination (Telecommunication and Electronics Engineering group) annually for job vacancies in Central Engineering Services and various State Public Service commissions organise their own competitive Exams for job vacancies in State engineering services.

Remuneration :

Earnings of an electronic engineer vary with market demand and among organisations.

Institutes :

Indian institute of Technology (IIT’s) in New Delhi, Guwahati, Kanpur, Mumbai, Kharagpur etc are the most prestigious Engineering institutions in India. Other main Engineering colleges include Delhi College of Engineering, Delhi, University of Roorkee, Roorkee, Uttar Pradesh and Birla Institute of Technology (BITS) – (Pilani and Ranchi) etc and the various Regional engineering colleges in different states.

Adarsh Sharma is the webmaster of Latestt.com. For more information about Career Options in Engineering, Career in Engineering and Career in Electronics Engineering visit the site.

Career In Engineering Part -1

Engineers plan and design new products and systems. Engineers use advanced technical skills to oversee many types of projects. Projects may include building a new highway, designing a production line, or installing a water system. Engineers oversee the planning and building of new factories and plants. They oversee the design of new products. Sometimes they improve the way products are made. Engineers set goals and establish policies and work procedures for meeting those goals. There are various types of engineering courses available

Electrical Engineers install and maintain the power supply in any manufacturing company. They also maintain any motors and heavy electrical equipment in these companies.

Electronics, Electronics and Telecommunication Engineers design embedded systems i.e. electronic devices. Telecommunication engineers specifically take on the designing of communication networks e.g. mobile phones, blue tooth devices etc.

Computer Engineers job is to design/ build and maintain Computer hardware or write software codes. These could be for banking, telecommunications or software for embedded systems i.e. electronics.

Chemical Engineers work specifically in chemical industries to design and maintain the plant they work in. These industries include pharmaceutical, food, textile, paint, fertilizer, cosmetic, detergent and in oil refineries.

Instrumentation Engineers automate manufacturing and chemical processes. Their work includes interfacing the plant with a computerised system and ensures that the plant runs automatically.

Mechanical Engineers research and develop machines, tools and various mechanical devices and components. A mechanical engineer is concerned with the design, planning, development and maintenance of machines and equipment ranging from jet engines to minute instruments used in medicine and surgery.

Civil engineers build cities — from roads and bridges to tunnels, public buildings, and sewer systems. They are involved in the planning, construction, and maintenance of all kinds of infrastructure.

 

The Job Design and development of machinery, products, systems and processes. Testing, production and maintenance of these processes Estimate the cost and time to complete these projects Work for hours conceiving new methods

 

Personality traits Use their logic and technical knowledge to solve practical problems Mostly have to work behind the scenes so not too bothered with the limelight Have to work in a team therefore should be supportive and friendly in disposition Have to be able to be out in the field for hours at a stretch Higher level of managerial capacity as you move up the ladder. Able to take on the spot decisions

 

Job Prospects

Electrical Engineers are hired by power generation and transmission companies like NDPL, Delhi Transco, BSES, EIL, DMRC, which are mostly government, and private players like Reliance Energy, Tata Motors, L&T, Bajaj Auto etc.

Electronics, Electronics and Telecommunication Engineers are in a lot of demand right now because all software companies require networking. Apart from that there are a large number of companies working in embedded systems. Firms like Texas instruments, Sasken, Paxonet and Bosh, recruit electronic engineers. Leading software companies include Wipro, Infosys (both hire almost 500-700 engineers per year) and Amdox (which hires almost 100 engineers an year).

Computer and Information Technology Engineers are highly in demand and is another most sought after field. Mega players like Infosys higher about 2000 computer professionals every year, with Wipro, TCS and Patni demanding almost the same

Chemical and Instrumentation Engineers find jobs with Petrochemical Industries like BPCL, HPCL & Reliance, Pharmaceutical Industries Hindustan Antibiotics Ltd, Inorganic and organic chemical plants such as Dai-Ichy, Hindustan Organic Chemicals Ltd. Some are hired by Process Consultants like Tata Honeywell and Emerson.

Civil Engineers can find job in Government departments, private and public sector industries, military, engineering services research and teaching institutions etc.

Mechanical Engineering finds applications in all fields of technology. They could work in many industries including private or public sector industries of various types, and their work varies by industry and function. Engineers are required in automobile, chemical, electronics, steel plants, oil exploration and refining, technical wings of armed forces, space research organisation, etc.

 

 

Salary and Remuneration

 

Electrical Engineering

Salaries in government organizations are 10-12, 000 per month. Whereas private companies pay much more, about 2.5 lacs per annum

Electronics, Electronics and Telecommunication Engineers 

Companies like Texas and Sasken pay a starting salary between 2.5 – 4 lacs whereas Wipro and Infosys pay anything between 2- 3 lacs per annum.

Since the growth rates of these companies are pretty high e.g. an engineer with 3-4 years of experience can expect a salary of 60-75 thousand per month

Computer Engineering and Information Technology Engineers are paid a starting salary of Rs 1.5 – 2.5 lacs per annum. However growth rates are exponential. With about 4-5 years of experience, one can expect a salary of about Rs 60,000 – Rs 80,000 per month. In addition to this, after about 2 years in the field, one can expect a trip abroad for about 2-10 months. During this period, salaries are about 00 per month additional to what you get by the company that originally hired you.

Chemical and Instrumentation Engineers usually get a starting salary of about Rs 2 – 2.3 lacs per annum with a growth of about Rs 30,000 per annum.

Civil Engineers The earnings depend on the industries employing civil engineers such as Central or State government departments or private concerns. In India, a bachelor’s degree candidate in civil engineering can receive a starting salary of Rs.4000 up to Rs 7500 approximately with 2-3 years experience

Mechanical Engineering Most fresh engineers start at Rs 5,000 to Rs 7,000 per month, with allowances. Those with an additional management degree in addition to engineering can command salaries of Rs 10,000 to Rs 40,000 per month.

In all these fields, a master’s degree is an added advantage and starting salaries go up by about Rs 40,000 – 50,000 per annum.

The study routes and various engineering college details are given in next part of this article.

Above article written is by Shiksha.com. Shiksha is an education portal that connects education seeker with education provider. Shiksha has wide information over, Engineering colleges , courses & other colleges in India . Its education forums enable its users to seek opinion of students, alumni and faculty of colleges and schools through College Groups and School Groups.

Engineering & Preventative Maintenance – Oil & Air Filter

Good engineering and preventative maintenance go hand in hand for the smooth and hassle free operation of a vehicle. However, engineering is beyond our personal domain. It is the job of automotive engineers to design and develop good vehicle, but it is in our hands to implement preventative maintenance. Preventative maintenance is nothing other than measures you can take to ensure that your vehicle runs smoothly and avoids all the problems that arise from lack of care. It is important because flaws developed through lack of care can turn out to be rather dangerous, even fatal. Also, preventative maintenance is far less expensive in the long run, compared to repair of flaw or damage. Here are some basic preventative maintenance guidelines that you can follow to ensure that your vehicle stays in tip top condition and stays out of repair shops.

Changing Oil

While this is the most obvious and common step of preventative maintenance, it is perhaps the most overlooked and ignored. Ideally, both the oil and oil filter need to be changed every 3000 miles, if not less. If this is not done, the damage it can do to your engine over of period of time can make mending it rather expensive. The additives found in oil are prone to breaking down, making it thicker and thicker. This creates a lot of resistance in the engine and the engine begins to wear out under the strain. The engine may also develop leaks by drying out rubber seals and this can be very tricky, time consuming and expensive to fix. The simple process of changing oil on a regular basis can prevent a lot of problems as well as save you a lot of money, time and effort.

Air Filter Replacement

This is another simple preventative maintenance technique that is both easy and cheap, but very often, forgotten or ignored. The reason to replace your air filter regularly is very simple- it helps smoother air flow, and the smoother the air flow is, the better the engine will run. You will get much better gas mileage with a clean air filter than with a dirty one. Ideally, an air filteration system needs to be replaced every year or so, but that depends on the usage of the vehicle. Check your air filter periodically and whenever you find that it is dirty, just go ahead and change it. Air filters are extremely cheap and very easy to change. You need not even go to a repair shop to get your air filters changed- you can do that all by yourself. If you aren’t sure where the air filter is or how to change it, just ask your mechanic and you will see how easy the process of air filter replacement is. The only thing you need to make sure is that you use a good quality air filter. Unreliable air filters will not work effectively, nor will they last very long, meaning you will have to change them very often.

Eagle Technologies is a Factory Automation company in Ann Arbor, MI serving clients all over the world. The areas Eagle Technologies specializes in cover many motor and energy related industries such as Automotive, Green Alternative Energy, Healthcare, Food Processing Consumer Products, and Military. Contact Eagle tech at www.eagletechnologies.com for more info on these subjects and many others.

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Future prospects of enzyme engineering and enzyme technology

Future prospects of enzyme engineering

Enzyme engineering is the recent technology growing rapidly due to its higher application in a lot of fields and due to having bright and clear future vision. A most exciting development over the last few years is the application of genetic engineering techniques to enzyme technology. There are a number of properties which may be improved or altered by genetic engineering including the yield and kinetics of the enzyme, the ease of downstream processing and various safety aspects. Enzymes from dangerous or unapproved microorganisms and from slow-growing or limited plant or animal tissue may be cloned into safe high-production microorganisms. The amount of enzyme produced by a microorganism may be increased by increasing the number of gene copies that code for it. For example; The engineered cells, aided by the plasmid amplification at around 50 copies per cell, produce penicillin – G – Amidase constitutively and in considerably higher quantities than does the fully induced parental strain. Such increased yields are economically relevant not just for the increased volumetric productivity but also because of reduced downstream processing costs, the resulting crude enzyme being that much purer. New enzyme structures may be designed and produced in order to improve on existing enzymes or create new activities. Much protein engineering has been directed at Subtilisin (from Bacillus amyloliquefaciens), the principal enzyme in the detergent enzyme preparation, Alcalase. This has been aimed at the improvement of its activity in detergents by stabilizing it at even higher temperatures, pH and oxidant strength. A number of possibilities now exist for the construction of artificial enzymes. These are generally synthetic polymers or oligomers with enzyme-like activities, often called synzymes. Enzymes can be immobilized i.e., an enzyme can be linked to an inert support material without loss of activity which facilitates reuse and recycling of the enzyme.Use of engineered enzyme to form biosensor for the analytical use is also recent activity among the developed countries. Some enzymes make use in diseases diagnosis so they can be genetically engineered to make the task easier. Thus it is obvious that there is huge scope of the enzyme technology in the future as well as in present.

Introduction

Enzymes are Organic compounds, produced in the living cells to speed up chemical reaction in the biological systems so that they can take place at relatively lower temperature, but themselves remain apparently unchanged during the process. Therefore enzymes are termed as biocatalysts. Biocatalysts are either proteins (enzymes) or, in a few cases, they may be nucleic acids (ribozymes; some RNA molecules can catalyze the hydrolysis of RNA. Today, we know that enzymes are necessary in all living systems, to catalyze all chemical reactions required for their survival and reproduction – rapidly, selectively and efficiently. Isolated enzymes can also catalyze these reactions. In the case of enzymes however, the question whether they can also act as catalysts outside living systems had been a point of controversy among biochemists in the beginning of the twentieth century. It was shown at an early stage however that enzymes could indeed be used as catalysts outside living cells, and several processes in which they were applied as biocatalysts have been patented These excellent properties of enzymes are utilized in enzyme technology. For example, they can be used as biocatalysts to catalyze chemical reactions on an industrial scale in a sustainable manner. Their application covers the production of desired products for all human material needs (e.g., food, animal feed, pharmaceuticals, fine and bulk chemicals, fibers, hygiene, and environmental technology), as well as in a wide range of analytical purposes, especially in diagnostics. In fact, during the past 50 years the rapid increase in our knowledge of enzymes – as well as their biosynthesis and molecular biology – now allows their rational use as biocatalysts in many processes, and in addition their modification and optimization for new synthetic schemes and the solution of analytical problems

Enzymes have become big business. They are used in many industrial processes to catalyze biological reactions. Enzymes are exploited in a variety of manufacturing processes such as food processing and for the synthesis of medicines such as antibiotics like artificial penicillin. They are also used to clean up factory effluents and pollution in water and soil. Many processes can be made faster and cheaper by using the right enzyme and conditions.

Optimum conditions are maintained during factory production by use of bioreactors. These are vessels which are designed to provide the ideal environment for reactions involving enzymes or living organisms. Source of enzymes used commercial production is plant, animal and microbial cells. Animal enzymes used currently are lipases, tripsin, rennets etc. Most prevalent plant enzymes are papain, proteases, amylases and soybean lipoxygenase. These enzymes are used in food industries, for example, papain extracted from papaya fruit is used as meat tenderizer and pancreatic protease in leather softening and manufacture of detergents. In addition microbial enzymes have gained much popularity. Production of primary and secondary metabolites by microorganism is possible only due to involvement of various enzymes. They are of two types: the extracellular and the intracellular enzymes. There is a wide range of extracellular enzymes produced by pathogenic and saprophytic microorganisms such as cellulose, polymethylegalactouronase, pectinmethylesterase etc. These enzyme helps in establishment in host tissues or decomposition of organic substrates. The intracellular enzyme like invertase, uricoxidase, asparaginase are of high economic value and difficult to extract as they produced inside the cell. They can be extracted by breaking the cells by means of a homogenizer or a ball mill and extracted them through the biochemical process.

Biotechnology offers an increasing potential for the production of goods to meet various human needs. In enzyme technology – a sub-field of biotechnology – new processes have been and are being developed to manufacture both bulk and high added- value products utilizing enzymes as biocatalysts, in order to meet needs such as food (e.g., bread, cheese, beer, vinegar), fine chemicals (e.g., amino acids, vitamins), and pharmaceuticals. Enzymes are also used to provide services, as in washing and environmental processes, or for analytical and diagnostic purposes. The driving force in the development of enzyme technology, both in academia and industry, has been and will continue to be:

The development of new and better products, processes and services to meet these needs; and/or

The improvement of processes to produce existing products from new raw materials as    biomass.

The goal of these approaches is to design innovative products and processes that are not only competitive but also meet criteria of sustainability. A positive effect in all these three fields is required for a sustainable process. Criteria for the quantitative evaluation of the economic and environmental impact are in contrast with the criteria for the social impact, easy to formulate. In order to be economically and environmentally more sustainable than an existing processes, a new process must be designed to reduce not only the consumption of resources (e.g., raw materials, energy, air, water), waste production and environmental impact, but also to increase the recycling of waste per kilogram of product.

Sources of enzymes: Biologically active enzymes may be extracted from any living organism. A very wide range of sources are used for commercial enzyme production from Actinoplanes to Zymomonas, from spinach to snake venom. Of the hundred or so enzymes being used industrially, over a half are from fungi and yeast and over a third are from bacteria with the remainder divided between animal (8%) and plant (4%) sources. A very much larger number of enzymes find use in chemical analysis and clinical diagnosis. Non-microbial sources provide a larger proportion of these, at the present time. Microbes are preferred to plants and animals as sources of enzymes because:

they are generally cheaper to produce.

their enzyme contents are more predictable and controllable,

reliable supplies of raw material of constant composition are more easily arranged, and

plant and animal tissues contain more potentially harmful materials than microbes, including phenolic compounds (from plants), endogenous enzyme inhibitors and proteases.

Table 1 . Some important industrial enzymes and their sources.

Enzyme

EC number

Source

Intra/extra
-cellular

Scale of production

Industrial  use

Animal enzymes

Catalase

1.11.1.6

Liver

I

-

Food

Chymotrypsin

3.4.21.1

Pancreas

E

-

Leather

Lipase

3.1.1.3

Pancreas

E

-

Food

Rennet

3.4.23.4

Abomasum

E

+

Cheese

Trypsin

3.4.21.4

Pancreas

E

-

Leather

Plant enzymes

Actinidin

3.4.22.14

Kiwi fruit

E

-

Food

a-Amylase

3.2.1.1

Malted barley

E

+++

Brewing

b-Amylase

3.2.1.2

Malted barley

E

+++

Brewing

Bromelain

3.4.22.4

Pineapple latex

E

-

Brewing

b-Glucanase

3.2.1.6

Malted barley

E

++

Brewing

Ficin

3.4.22.3

Fig latex

E

-

Food

Lipoxygenase

1.13.11.12

Soybeans

I

-

Food

Papain

3.4.22.2

Pawpaw latex

E

++

Meat

Bacterial enzymes

a-Amylase

3.2.1.1

Bacillus

E

+++

Starch

b-Amylase

3.2.1.2

Bacillus

E

+

Starch

Asparaginase

3.5.1.1

Escherichia coli

I

-

Health

Glucose isomerase

5.3.1.5

Bacillus

I

++

Fructose syrup

Penicillin amidase

3.5.1.11

Bacillus

I

-

Pharmaceutical

Protease

3.4.21.14

Bacillus

E

+++

Detergent

Pullulanase

3.2.1.41

Klebsiella

E

-

Starch

Fungal enzymes

a-Amylase

3.2.1.1

Aspergillus

E

++

Baking

Aminoacylase

3.5.1.14

Aspergillus

I

-

Pharmaceutical

Glucoamylase

3.2.1.3

Aspergillus

E

+++

Starch

Catalase

1.11.1.6

Aspergillus

I

-

Food

Cellulase

3.2.1.4

Trichoderma

E

-

Waste

Dextranase

3.2.1.11

Penicillium

E

-

Food

Glucose oxidase

1.1.3.4

Aspergillus

I

-

Food

Lactase

3.2.1.23

Aspergillus

E

-

Dairy

Lipase

3.1.1.3

Rhizopus

E

-

Food

Rennet

3.4.23.6

Mucor miehei

E

++

Cheese

Pectinase

3.2.1.15

Aspergillus

E

++

Drinks

Pectin lyase

4.2.2.10

Aspergillus

E

-

Drinks

Protease

3.4.23.6

Aspergillus

E

+

Baking

Raffinase

3.2.1.22

Mortierella

I

-

Food

Yeast enzymes

Invertase

3.2.1.26

Saccharomyces

I/E

-

Confectionery

Lactase

3.2.1.23

Kluyveromyces

I/E

-

Dairy

Lipase

3.1.1.3

Candida

E

-

Food

Raffinase

3.2.1.22

Saccharomyces

I

-

Food

Once the enzyme has been purified to the desired extent and concentrated, the manufacturer’s main objective is to retain the activity. Enzymes for industrial use are sold on the basis of overall activity. To achieve stability, the manufacturer should follow the recent advanced technology even genetic engineering thechniques.Most industrial enzymes contain relatively little active enzyme (< 10% w/w, including isoenzymes and associated enzyme activities), the rest being due to inactive protein, stabilisers, preservatives, salts and the diluent which allows standardisation between production batches of different specific activities.The key to maintaining enzyme activity is maintenance of conformation, so preventing unfolding, aggregation and changes in the covalent structure. Three approaches are possible: use of additives, the controlled use of covalent modification, and enzyme immobilization. So if the genetic engineering along with the advanced technique for enzyme engineering are employed there might be the great possibility of increasing the half life of active protein and their stability as well as specificity which will certainly reduce conventional methods for stabilizing the enzymes.

Screening for novel enzymes: One of the major skills of enzyme companies and suitably funded academic laboratories is the rapid and cost-effective screening of microbial cultures for enzyme activities. Natural samples, usually soil or compost material found near high concentrations of likely substrates, are used as sources of cultures.

Preparation of enzymes: After the screening of the novel enzyme having great commercial as well as industrial use, enzyme is prepared by optimizing the condition of higher production with available resources. Purification of enzyme after preparation depends upon its future use. Often the enzyme may be purified several hundred-fold but the yield of the enzyme may be very poor, frequently below 10% of the activity of the original material. In contrast, industrial enzymes will be purified as little as possible, only other enzymes and material likely to interfere with the process which the enzyme is to catalyze, will be removed.                         Fig.1 Flow diagram for the preparation of enzymes.

Genetic Protein Engineering of Enzymes


A most exciting development over the last few years is the application of genetic engineering techniques to enzyme technology. Recombinant DNA technology has allowed the transfer of useful enzyme genes from one organism to another. Thus, when an enzyme has been identified as a good candidate enzyme for industrial use, the relevant gene can be cloned into a more suitable production host microorganism and an industrial fermentation carried out. In this way, it becomes possible to produce industrial enzymes of very high quality and purity. A recent example of this technology is the detergent enzyme Lipolase produced by Novo Nordisk A/S, which has improved removal of fat stains in fabrics. The enzyme was first identified in the fungus Humicola languinosa at levels inappropriate for commercial production. The gene DNA fragment for the enzyme was cloned into the fungus Aspergillus oryzae and commercial levels of enzyme achieved. The enzyme has proved to be efficient under many wash conditions. The enzyme is also very stable at a variety of temperature and pH conditions relevant to washing.

There are a number of properties which may be improved or altered by genetic engineering including the yield and kinetics of the enzyme, the ease of downstream processing and various safety aspects. Enzymes from dangerous or unapproved microorganisms and from slow-growing or limited plant or animal tissue may be cloned into safe high-production microorganisms.

All proteins, including enzymes, are based on the same 20 different amino acid building blocks arranged in different sequences. Enzyme proteins typically comprise sequences of several

hundred amino acids folded in a unique three-dimensional structure. Only the sequence of these 20 building blocks determines the three-dimensional structure, which in turn determines all properties such as catalytic activity, specificity and stability. Nature has been performing ‘protein engineering’ for billions of years since the very start of evolution. Natural spontaneous mutations in the DNA coding for a given protein result in changes of the protein structure and hence its properties. This natural variation is part of the adaptive evolutionary process continuously taking place in all living organisms, allowing them to survive in continuously changing environments. Natural variants of enzyme proteins are adapted to perform efficiently in different environments and conditions. This explains why in nature enzymes belonging to the same enzyme family but isolated from different organisms and environments often show a variation in amino acid sequence of more than 50%. The properties of enzymes used for industrial purposes sometimes also require some adaptations in order to function more effectively in applications for which they were not designed by nature. Traditionally, such enzyme optimization is performed by screening naturally occurring microorganisms, followed by classical mutation and selection. The disadvantage of this method is, however, that it may take a very long time until the enzyme with the desired properties is found. This is why protein engineering was developed.

Assumptions for Protein Engineering

While attempting protein engineering, one should recognize the following properties of enzymes:

(i) many amino acid substitutions, deletions or additions lead to no change in enzyme activity, so that they are silent mutations;

(ii) proteins have a limited number of basic structures and only minor changes are superimposed on them leading to variation;

(iii) similar patterns of chain folding and domain structure can arise from different amino acid sequences, which show little or no homology (although same amino acid sequence never gives different folding and domain structures).

The above properties suggest that while many major changes sometimes may lead to no alteration in function, some of the minor changes at specific positions may lead to the desired favourable change.

For example, a single amino acid replacement (glycine to aspartic acid) in E. coli asparate transcarbamylase leads to

(i) loss of activity and to

(ii) an alteration in the binding of catalytic and regulatory subunits. Another example involved the engineering of a single chain biosynthetic antibody binding site (BARS), which is though only one sixth of the size of the complete antibody, but retains its antigen binding specificity.

This synthetic fragment has heavy and light chain variable regions (V H and V J connected by a 15 – amino acid linker. A synthetic gene has also been prepared for the fragment, which expressed in E. coli. This fragment binds to digoxin, a cradiac glycoside. Single amino acid replacements in BABS fragment have sometimes led to major changes in its binding affinity.

In view of the above, it is necessary to examine not only the crystal structure but also the active sites therein, so that the gene may be modified or artificially synthesized for protein engineering to meet the desired needs.

Methods for Protein Engineering

A variety of methods have been used and proposed for future use in protein engineering. In this connection mutagenesis, selection, and recombinant DNA are being used and will be increasingly utilized in future.

1. Mutagenesis and Selection for Protein Engineering – Mutagenesis and selection can be effectively utilized for improving a specific property of an enzyme. Following are some of the examples of selection of mutant enzymes:

(i) E. coli anthranilate synthetase enzyme is normally sensitive to tryptophan inhibition due to feedback inhibition. An MTR 2 mutation of E. coli was found to possess an altered form of enzyme anthranilate synthetase that is insensitive to tryptophan inhibition. They may help in continuous synthesis of tryptophan without any inhibition by tryptophan accumulated as a product.

(ii) Xanthine dehydrogenase enzyme oxidizes 2 hydroxy-purine at position 8, but a mutant has been inolated which oxidizes 2 hydroxy-purine at position 6.

(iii) Lactate dehydrogenase (LDU) from a bacterial system was modified to malate dehydrogenase able a natural mutation leading to a single amino acid substitution (Gln 02… Arg; see later m thIS chapter).

In the above and other cases of naturally occurring mutant enzymes, single amino acid modification or addition/deletion has been observed.

However, if improvement requires changes in several amino acids, such a mutant will be rare or nonexistent and modifications of this type will be possible only through gene modification techniques discussed in the following section.

2. Production of Artificial Semi Synthetic Oxido Reductases – Flavo Enzymes – Artificial oxido reductases can be prepared by covalently attaching redoxactive prosthetic groups to existing sites. Linking of 10-methyilsoalloxazine derivatives (as redox-active groups) to specific sites of several proteins has been achieved. The efficiency of these semisynthetic enzymes (e.g. flavopapain) compares favourably with that of naturally occurring flavoenzymes.

3. Modification of Proteases into Peptide Ligases -Peptide ligation to native enzymes may lead to high specificity and stereoselecitivity, and may suppress side reactions. Therefore, synthesis of any enzyme that may catalyze peptide ligation will be most welcome.

Protease ‘subtilisin’ has been modified (by converting a serine into cysteine or seleno-cysteine) into thiol-and selenolsubtilisin, the two semi synthetic enzymes (they are damaged proteases), which can catalyse peptide ligation. Both these damaged proteases are efficient peptide ligases. Similarly histidine residue can also be modified to yield peptide ligases.

4. Enzyme PEG Conjugates – An enzyme L- asparaginase (isolated from microbes) has antitumour properties, but is toxic with a life time of less then 18hr thus reducing its utility. It has been shown that E. coli L­-asparaginase can be modified by polyethylene glycol derivatives to produce PEG-asparaginase conjugates , which differ from the native enzyme in following features:
(i) it retains only 52% of the catalytic activity of native enzyme;
(ii) it becomes resistant to proteolytic degradation; (Hi) it does not cause allergy. In view of this, PEG-asparaginase has been used to treat malignant murine (mouse), canine (cats, etc.) and human tumours. PEG conjugates of a large number of enzymes (adenosine deaminase, uricase, catalase, etc.) have been prepared and will be utilized in industry also.

5. Production of Site Specific Nucleases – Restriction Enzymes – The DNA recognition and binding properties of proteins can be combined using chemical cleavage agents. Cys178 of E. coli CAP protein; has been modified using ‘S-iodoacetamide -1, 10- phenanthroline’ yielding a DNA cleaving agent that recognized and cleaved DNA at the centre of the recognition site (22 bp) for CAP.

This may give restriction enzymes recognizing upto 20 bases instead of 6 or 8 bases and may, therefore, be useful for isolating long DNA fragments needed for sequencing and mapping. Nucleases may also be produced by fusion of non-specific phosphodiesterases to oligonucleotides of defined sequence.

For a nuclease from Staphylococcus modified by this approach, it was shown that oligonucleotide component of fused product pairs with its complementary sequence and the hybrid enzyme hydrolyses single stranded DNA or RNA adjacent to the oligonucleotide binding site. This approach thus can also be used for developing artificial restriction enzymes.

Protein engineering and how it is applied to enzymes

A most exciting development over the last few years is the application genetic engineering techniques to enzyme technology. Protein engineering of enzymes is a faster, more controlled, more targeted and more accurate method to optimize the properties of enzymes for a specific industrial application than the traditional method described above. It makes it possible to sidestep the high number of natural isolate screenings that would otherwise be necessary to find the enzyme with the desired properties, and increases the likelihood that a suitable enzyme will be found. The protein engineering technique involves genetic modification by means of recombinant DNA technology of the enzyme producing microorganism, in particular the enzyme encoding gene, resulting in substitution of one or more amino acids in the amino acid sequence of the enzyme protein. Strategies for making such amino acid substitutions and developing protein engineered enzymes are based on the knowledge of the structure/function relationships of enzymes, computer modeling and techniques for creating and testing enzyme variants.

Enzyme technology is the application of modifying an enzyme’s structure (and thus its function) or modifying the catalytic activity of isolated enzymes to produce new metabolites, to allow new (catalyzed) pathways for reactions to occur, or to convert from some certain compounds into others (biotransformation). These products will be useful as chemicals, pharmaceuticals, fuel, food or agricultural additives. An enzyme reactor consists of a vessel containing a reactional medium that is used to perform a desired conversion by enzymatic means. Enzymes used in this process are free in the solution or immobilized in particulate, membranous or fibrous support. There are many directions in which enzyme technologists are currently applying their art and which are at the forefront of biotechnological research and development. Some of these have already been examined in some detail earlier. At present, relatively few enzymes are available on a large scale (i.e. > kg) and are suitable for industrial applications. These shortcomings are being addressed in a number of ways:

New enzymes are being sought in the natural environment and by strain selection

Novel enzymes are being designed and produce by genetic engineering;

New organic catalysts are being designed and synthesized using the ‘knowhow’ established from enzymology; and

More complex enzyme systems are being utilized.

Each of these areas has a extensive and rapidly expanding literature. Some advances possibly belong more properly to other areas of science. Thus, the development of genetically improved enzymes is generally undertaken by molecular biologists and the design and synthesis of novel enzyme-like catalysts is in the provenance of the organic chemists. Both groups of workers will, however, base their science on data provided by the enzyme technologist.

There are a number of properties which may be improved or altered by genetic engineering including the yield and kinetics of the enzyme, the ease of downstream processing and various safety aspects. Enzymes from dangerous or unapproved microorganisms and from slow growing or limited plant or animal tissue may be cloned into safe high-production microorganisms. In the future, enzymes may be redesigned to fit more appropriately into industrial processes; for example, making glucose isomerase less susceptible to inhibition by the Ca2+ present in the starch saccharification processing stream.

The amount of enzyme produced by a microorganism may be increased by increasing the number of gene copies that code for it. This principle has been used to increase the activity of penicillin-G-amidase in Escherichia coli. The cellular DNA from a producing strain is selectively cleaved by the restriction endonuclease HindIII. This hydrolyses the DNA at relatively rare sites containing the 5′-AAGCTT-3′ base sequence to give identical ‘staggered’ ends.

[Fig2]
intact DNA cleaved DNA

The total DNA is cleaved into about 10000 fragments, only one of which contains the required genetic information. These fragments are individual cloned into a cosmid vector and thereby returned to E. coli. These colonies containing the active gene are identified by their inhibition of a 6-amino-penicillanic acid-sensitive organism. Such colonies are isolated and the penicillin-G-amidase gene transferred on to pBR322 plasmids and recloned back into E. coli. The engineered cells, aided by the plasmid amplification at around 50 copies per cell, produce penicillin-G-amidase constitutively and in considerably higher quantities than does the fully induced parental strain. Such increased yields are economically relevant not just for the increased volumetric productivity but also because of reduced downstream processing costs, the resulting crude enzyme being that much purer.

The process starts with the isolation and characterisation of the required enzyme. This information is analysed together with the database of known and putative structural effects of amino acid substitutions to produce a possible improved structure. This factitious enzyme is constructed by site-directed mutagenesis, isolated and characterised. The results, successful or unsuccessful, are added to the database, and the process repeated until the required result is obtained.

Another extremely promising area of genetic engineering is protein engineering. New enzyme structures may be designed and produced in order to improve on existing enzymes or create new activities. An outline of the process of protein engineering is shown in Figure 2. Such factitious enzymes are produced by site-directed mutagenesis (Figure 3). Unfortunately from a practical point of view, much of the research effort in protein engineering has gone into studies concerning the structure and activity of enzymes chosen for their theoretical importance or ease of preparation rather than industrial relevance. This emphasis is likely to change in the future. Figure 2. The protein engineering cycle.

As indicated by the method used for site-directed mutagenesis (Figure 3), the preferred pathway for creating new enzymes is by the stepwise substitution of only one or two amino acid residues out of the total protein structure. Although a large database of sequence-structure correlations is available, and growing rapidly together with the necessary software, it is presently insufficient accurately to predict three-dimensional changes as a result of such substitutions. The main problem is assessing the long-range effects, including solvent interactions, on the new structure. As the many reported results would attest, the science is at a stage where it can explain the structural consequences of amino acid substitutions after they have been determined but cannot accurately predict them. Protein engineering, therefore, is presently rather a hit or miss process which may be used with only little realistic likelihood of immediate success. Apparently quite small sequence changes may give rise to large conformational alterations and even affect the rate-determining step in the enzymic catalysis. However it is reasonable to suppose that, given a sufficiently detailed database plus suitable software, the relative probability of success will increase over the coming years and the products of protein engineering will make a major impact on enzyme technology.

Much protein engineering has been directed at subtilisin (from Bacillus amyloliquefaciens), the principal enzyme in the detergent enzyme preparation, Alcalase. This has been aimed at the improvement of its activity in detergents by stabilising it at even higher temperatures, pH and oxidant strength. Most of the attempted improvements have concerned alterations to:

the P1 cleft, which holds the amino acid on the carbonyl side of the targeted peptide bond;

the oxyanion hole (principally Asn155), which stabilises the tetrahedral intermediate;

the neighbourhood of the catalytic histidyl residue (His64), which has a general base role; and

the methionine residue (Met222) which causes subtilisin’s lability to oxidation.

It has been found that the effect of a substitution in the P1 cleft on the relative specific activity between substrates may be fairly accurately predicted even though predictions of the absolute effects of such changes are less successful. Many substitutions, particularly for the glycine residue at the bottom of the P1 cleft (Gly166), have been found to increase the specificity of the enzyme for particular peptide links whilst reducing it for others. These effects are achieved mainly by corresponding changes in the Km rather than the Vmax. Increases in relative specificity may be useful for some applications. They should not be thought of as the usual result of engineering enzymes, however, as native subtilisin is unusual in being fairly non-specific in its actions, possessing a large hydrophobic binding site which may be made more specific relatively easily (e.g. by reducing its size). The inactivation of subtilisin in bleaching solutions coincides with the conversion of Met222 to its sulfoxide, the consequential increase in volume occluding the oxyanion hole. Substitution of this methionine by serine or alanine produces mutants that are relatively stable, although possessing somewhat reduced activity.

Figure 3. An outline of the process of site-directed mutagenesis, using a hypothetical example. (a) The primary structure of the enzyme is derived from the DNA sequence. A putative enzyme primary structure is proposed with an asparagine residue replacing the serine present in the native enzyme. A short piece of DNA (the primer), complementary to a section of the gene apart from the base mismatch, is synthesised. (b) The oligonucleotide primer is annealed to a single-stranded copy of the gene and is extended with enzymes and nucleotide triphosphates to give a double-stranded gene. On reproduction, the gene gives rise to both mutant and wild-type clones. The mutant DNA may be identified by hybridisation with radioactively labelled oligonucleotides of complementary structure.

An example of the unpredictable nature of protein engineering is given by trypsin, which has an active site closely related to that of subtilisin. Substitution of the negatively charged aspartic acid residue at the bottom of its P1 cleft (Asp189), which is used for binding the basic side-chains of lysine or arginine, by positively charged lysine gives the predictable result of abolishing the activity against its normal substrates but unpredictably also gives no activity against substrates where these basic residues are replaced by aspartic acid or glutamic acid.

Considerable effort has been spent on engineering more thermophilic enzymes. It has been found that thermophilic enzymes are generally only 20-30 kJ more stable than their mesophilic counterparts. This may be achieved by the addition of just a few extra hydrogen bonds, an internal salt link or extra internal hydrophobic residues, giving a slightly more hydrophobic core. All of these changes are small enough to be achieved by protein engineering. To ensure a more predictable outcome, the secondary structure of the enzyme must be conserved and this generally restricts changes in the exterior surface of the enzyme. Suitable for exterior substitutions for increasing thermostability have been found to be aspartate , glutamate, lysine , glutamine, valine , threonine, serine , asparagine, isoleucine , threonine, asparagine , aspartate and lysine , arginine. Such substitutions have a fair probability of success. Where allowable, small increases in the interior hydrophobicity for example by substituting interior glycine or serine residues by alanine may also increase the thermostability. It should be recognised that making an enzyme more thermostable reduces its overall flexibility and, hence, it is probable that the factitious enzyme produced will have reduced catalytic efficiency.

Artificial enzymes:

A number of possibilities now exist for the construction of artificial enzymes. These are generally synthetic polymers or oligomers with enzyme-like activities, often called synzymes. They must possess two structural entities, a substrate-binding site and a catalytically effective site. It has been found that producing the facility for substrate binding is relatively straightforward but catalytic sites are somewhat more difficult. Both sites may be designed separately but it appears that, if the synzyme has a binding site for the reaction transition state, this often achieves both functions. Synzymes generally obey the saturation Michaelis-Menten kinetics . For a one-substrate reaction the reaction sequence is given by

synzyme + S (synzyme-S complex) synzyme + P

Some synzymes are simply derivatised proteins, although covalently immobilised enzymes are not considered here. An example is the derivatisation of myoglobin, the oxygen carrier in muscle, by attaching (Ru(NH3)5)3+ to three surface histidine residues. This converts it from an oxygen carrier to an oxidase, oxidising ascorbic acid whilst reducing molecular oxygen. The synzyme is almost as effective as natural ascorbate oxidases.

It is impossible to design protein synzymes from scratch with any probability of success, as their conformations are not presently predictable from their primary structure. Such proteins will also show the drawbacks of natural enzymes, being sensitive to denaturation, oxidation and hydrolysis. For example, polylysine binds anionic dyes but only 10% as strongly as the natural binding protein, serum albumin, in spite of the many charges and apolar side-chains. Polyglutamic acid, however, shows synzymic properties. It acts as an esterase in much the same fashion as the acid proteases, showing a bell-shaped pH-activity relationship, with optimum activity at about pH 5.3, and Michaelis-Menten kinetics with a Km of 2 mm and Vmax of 10-4 to 10-5 s-1 for the hydrolysis of 4-nitrophenyl acetate. Cyclodextrins (Schardinger dextrins) are naturally occurring toroidal molecules consisting of six, seven, eight, nine or ten a-1, 4-linked D-glucose units joined head-to-tail in a ring (a-, b-, g-, d- and e-cyclodextrins, respectively: they may be synthesised from starch by the cyclomaltodextrin glucanotransferase (EC 2.4.1.19) from Bacillus macerans). They differ in the diameter of their cavities (about 0.5-1 nm) but all are about 0.7 nm deep. These form hydrophobic pockets due to the glycosidic oxygen atoms and  inwards-facing C-H groups. All the C-6 hydroxyl groups project to one end and all the C-2 and C-3 hydroxyl groups to the other. Their overall characteristic is hydrophilic, being water soluble, but the presence of their hydrophobic pocket enables them to bind hydrophobic molecules of the appropriate size. Synzymic cyclodextrins are usually derivatised in order to introduce catalytically relevant groups. Many such derivatives have been examined. For example, a C-6 hydroxyl group of b-cyclodextrin was covalently derivatised by an activated pyridoxal coenzyme. The resulting synzyme not only acted a transaminase but also showed stereoselectivity for the L-amino acids. It was not as active as natural transaminases, however. Polyethyleneimine is formed by polymerising ethyleneimine to give a highly branched hydrophilic three-dimensional matrix. About 25% of the resultant amines are primary, 50% secondary and 25% tertiary:Ethyleneimine                      polyethyleneimine

The primary amines may be alkylated to form a number of derivatives. If 40% of them are alkylated with 1-iodododecane to give hydrophobic binding sites and the remainder alkylated with 4(5)-chloromethylimidazole to give general acid-base catalytic sites, the resultant synzyme has 27% of the activity of a-chymotrypsin against 4-nitrophenyl esters. As might be expected from its apparently random structure, it has very low esterase specificity. Other synzymes may be created in a similar manner.

Antibodies to transition state analogues of the required reaction may act as synzymes. For example, phosphonate esters of general formula (R-PO2-OR’)- are stable analogues of the transition state occurring in carboxylic ester hydrolysis. Monoclonal antibodies raised to immunising protein conjugates covalently attached to these phosphonate esters act as esterases. The specificities of these catalytic antibodies (also called abzymes) depends on the structure of the side-chains (i.e. R and R’ in (R-PO2-OR’)-) of the antigens. The Km values may be quite low, often in the micromolar region, whereas the Vmax values are low (below 1 s-1), although still 1000-fold higher than hydrolysis by background hydroxyl ions. A similar strategy may be used to produce synzymes by molecular ‘imprinting’ of polymers, using the presence of transition state analogues to shape polymerising resins or inactive non-enzymic protein during heat denaturation.

Coenzyme-regenerating systems

Many oxidoreductases and all ligases utilise coenzymes (e.g. NAD+, NADP+, NADH, NADPH, ATP), which must be regenerated as each product molecule is formed. Although these represent many of the most useful biological catalysts, their application is presently severely limited by the high cost of the coenzymes and difficulties with their regeneration. These two problems may both be overcome at the same time if the coenzyme is immobilised, together with the enzyme, and regenerated in situ.

A simple way of immobilising/regenerating coenzymes would be to use whole-cell systems and these are, of course, in widespread use. However as outlined earlier, these are of generally lower efficiency and flexibility than immobilised-enzyme systems. Membrane reactors (may be used to immobilise the coenzymes but the pore size must be smaller than the coenzyme diameter, which is extremely restrictive. Coenzymes usually must be derivatised for adequate immobilisation and regeneration. When successfully applied, this process activates the coenzymes for attachment to the immobilisation support but does not interfere with its biological function. The most widely applied synthetic routes involve the alkylation of the exocyclic N6-amino nitrogen of the adenine moiety present in the coenzymes NAD+, NADP+, NADH, NADPH, ATP and coenzyme A.

In some applications, such as those using membrane reactors it is only necessary that the coenzyme has sufficient size to be retained within the system. High molecular weight water-soluble derivatives are most useful as they cause less diffusional resistance than insoluble coenzyme matrices. Dextrans, polyethyleneimine and polyethylene glycols are widely used. Relatively low levels of coenzyme attachment are generally sought in order to allow greater freedom of movement and avoid possible inhibitory effects. The kinetic properties of the derived coenzymes vary, depending upon the system, but generally the Michaelis constants are higher and the maximum velocities are lower than with the native coenzymes. Coenzymes immobilised to insoluble supports presently have somewhat less favourable kinetics even when co-immobilised close to the active site of their utilising enzymes. This situation is expected to improve as more information on the protein conformation surrounding the enzymes’ active sites becomes available and immobilisation methods become more sophisticated. However, the cost of such derivatives is always likely to remain high and they will only be economically viable for the production of very high value products.

There are several systems available for the regeneration of the derivatised coenzymes by chemical, electrochemical or enzymic means. Enzymic regeneration is advantageous because of its high specificity but electrochemical procedures for regenerating the oxidoreductase dinucleotides are proving competitive. To be useful in regenerating coenzymes, enzymic processes must utilise cheap substrates and readily available enzymes and give non-interfering and easily separated products. Formate dehydrogenase and acetate kinase present useful examples of their use, although the presently available commercial enzyme preparations are of low activity:

Genetically Engineered Enzymes

Enzymes are naturally occurring proteins that speed up biochemical processes. They’re used to produce everything from wine and cheese to corn syrup and baked goods. Enzymes allow the manufacturer to produce more of a particular product in a shorter amount of time, thus increasing profit.

Generally, the use of enzymes is beneficial. In some cases, they can replace harmful chemicals and reduce water and energy consumption in food production. However, enzymes produced by genetically engineered organisms are cause for concern. Not enough is known about the long-term effects of these enzymes on humans and the ecosystem for them to be used across the board.

FDA regulations on enzyme use is a gray area. Enzymes used in the processing of foods do not have to be listed on product labels because they are not considered foods. Also, when enzymes are genetically engineered, the manufacturer is not required to notify the FDA that the enzymes have been modified. The lists of GE enzymes known by the FDA is, by their own admission, “probably incomplete.”

Worldwide, the enzyme market is a .3 billion industry. One of the largest enzyme manufacturers are Novo Nordisk, which manufactures GE and non-GE enzymes. The FDA provided us with this partial list of genetically engineered enzymes:

Chymosin—used in the production of cheese

Novamyl(TM)—used in baked goods to help preserve freshness

Alpha amylase—used in the production of white sugar, maltodextrins and nutritive carbohydrate           sweeteners  (corn syrup)

Aspartic (proteinase enzyme from R. miehei)—used in the production of cheese

Pullulanase—used in the production of high fructose corn syrup

If you want to absolutely avoid genetically engineered enzymes you will have two choices: avoid foods in the following categories, or call the food manufacturers directly and ask them if their enzymes are genetically engineered. They will probably have no idea. Ask them to check and call them back again. Let us know if you get written confirmation.

Beers, wines and fruit juices—(Enzymes used: Cereflo, Ceremix, Neutrase, Ultraflo, Termamyl, Fungamyl, AMG, Promozyme, Viscozyme, Finizym, Maturex, Pectinex, Pectinex Ultra SP-L, Pectinex BE-3L, Pectinex AR, Ultrazym, Vinozym, Citrozym, Novoclairzym, Movoferm 12, Glucanex, Bio-Cip Membrane, Peelzym, Olivex/Zietex)

Sugar—Enzymes used: Termamyl, Dextranase, Invertase, Alpha Amylase

Oils—Enzymes used: Lipozyme IM, Novozym 435, Lecitase, Lipozyme, Novozym 398, Olivex, Zeitex

Dairy products—Enzymes used: Lactozym, Palatase, Alcalase, Pancreatic Trypsin Novo (PTN), Flavourzyme, Catazyme, Chymosin

Baked goods—Enzymes used: Fungamyl, AMG, Pentopan, Novomyl, Glutenase, Gluzyme

In many cases the enzymes named above are brand names. They may appear under other names as well. Enzymes are usually found in minuscule quantities in the final food product. The toxin found in genetically engineered tryptophan was less than 0.1 percent of the total weight of the product, yet it was enough to kill people. The use of enzymes is pervasive in the food industry. Nothing is known about the long-term effects of genetically engineered enzymes. We include this information so you can make an informed choice about whether you want to eat them or not.

Enzymes produced by genetically modified microorganisms

Novozymes’ enzymes produced by genetically modified microorganisms

Novozymes A/S markets a range of enzymes for various industrial purposes. Many of these enzymes are produced by fermentation of genetically modified microorganisms (GMMs).

There are several advantages of using GMMs for the production of enzymes, including:

It is possible to produce enzymes with a higher specificity and purity

It is possible to obtain enzymes which would otherwise not be available for economical, occupational health or environmental reasons

Due to higher production efficiency there is an additional environmental benefit through reducing energy consumption and waste from the production plants

For enzymes used in the food industry particular benefits are for example a better use of raw materials (juice industry), better keeping quality of a final food and thereby less wastage of food (baking industry) and a reduced use of chemicals in the production process (starch industry)

For enzymes used in the feed industry particular benefits include a significant reduction in the amount of phosphorus released to the environment from farming

Due to an efficient separation process the final enzyme product does not contain any GMMs.

The enzymes are produced by fermentation of the genetically modified micro organisms (the production strain) which then produces the desired enzyme. The process takes place under well-controlled conditions in closed fermentation tank installations.

After fermentation the enzyme is separated from the production strain, purified and mixed with inert diluents for stabilisation.

The following is a list of Novozymes’ enzymes produced by genetically modified organisms.

Food Applications:

Brand name

Type of enzymes

Main Application

Amylase® AG XXL

Glucoamylase

Juice Industry

Dextrozyme®

Pullulanase / Amyloglucosidase

Starch industry

Finizym® W

Phospholipase

Starch industry

Gluzyme® Mono

Glucose oxidase

Baking industry

Lecitase® Novo

Lipase

Oils and fats industry

Maltogenase®

Maltogenic amylase

Starch industry

Maturex®

Alpha-acetodecarboxylase

Brewing industry

NovoCarne® Tender

Protease

Meat industry

Novoshape®

Pectinesterase

Fruit processing

Novozym® 27080

Carbohydrase / Lipase

Baking industry

NOVOZYM® 27122

Xylanase

Protein Hydrolysis

Novozym® 33081

Polygalacturonase

Juice Industry

Novozym® 46016

Phospholipase

Dairy industry

Novozym® 46019

Cellobiose oxidase

Dairy Industry

Pectinex® XXL

Pectin lyase / Polygalacturonase

Juice Industry

Promozyme® D2

Pullulanase

Starch industry

Saczyme®

Glucoamylase

Alcohol Industry

Toruzyme®

Transferase

Starch industry

Feed Applications:

Brand name

Type of enzymes

Main Application

Bio-Feed® Wheat

Xylanase

Animal feed industry

Bio-feed® Phytase

Phytase

Animal feed industry

Other Applications:

Brand name

Type of enzymes

Main Application

Alcalase®

Subtillisin

Detergent industry

Aquazym® LT-L

Alpha-amylase

Textile industry

BioPrep®

Pectate lyase

Textile industry

Carezyme®

Cellulase

Detergent industry

Clear-Lens® LIPO

Lipase

Personal care industry

DeniLite®

Laccase

Textile industry

DeniMax® 601

Cellulase

Textile Industry

Duramyl®

Alpha-amylase

Detergent industry

Everlase®

Subtillisin

Detergent industry

Extruzyme® Pro

Alpha-amylase

Pet food industry

Greasex®

Lipase

Leather industry

Kannase®

Subtillisin

Detergent industry

Lipex®

Lipase

Detergent industry

Lipolase®

Lipase

Detergent industry

Liquanase®

Subtilisin

Detergent industry

Liquozyme®

Alpha-amylase

Starch and Ethanol industry

Mannaway®

Mannanase

Detergent industry

NovoBate® 100

Trypsin

Leather Industry

Chemical Modification of Enzymes

We know that the proteins synthesized under the control of gene sequences in a cell undergo post translational modification. This leads to stability, structural integrity, altered solubility and viscosity of individual proteins. This may also alter the chemical reactivity.

These alterations can be achieved in vitro and may .sometimes even create entirely new enzyme, by creating new active sites or modifying the old ones. Some of the examples will be described in this section.

Protein Modelling

Utilizing the data generated through X-ray diffraction and NMR studies, models can be constructed with the help of computer graphics. There are computer programmes available (interactive colour graphics programmes) with the help of which a protein structure can be fitted to the electron density map (obtained from X-ray diffraction) by simultaneous display on the screen of computer monitor. Similarly, Van der Waals surfaces for the protein can be displayed and interaction between several molecules simulated.

There are also other interactive molecular graphics which can be used (with the help of programmes) to find out the perturbations (disturbances) in protein structure that will result from specific modifications of amino acid sequences. We know that to some extent the three dimensional structure of a protein can be predicted from the amino acid sequence, but we still have to depend partly on X-ray diffraction patterns for determining the three dimensional structure.

In future when the three dimensional structure can be accurately predicted from amino acid sequence data, this will lead to long term success in protein engineering. The models of proteins, made on the basis of amino acid alterations, can then be tested for the predictions about structure function relationships.

Multienzyme Systems by Gene Fusion ( Bi and Polyfunctional Enzymes)

Multienzyme systems have been artificially synthesized, which can catalyze sequential reactions in many biotechnological production processes. Although, proximity of more than one enzymes can also be achieved by co-immobilization and chemical cross linking, gene fusion appears to have the highest potential in enzyme technology. The gene fusion technology, for preparation of bi-and polyfunctional enzymes, involves joining of structural genes of two or more enzymes. The translational stop singal at the 3′ end of the first gene is removed and ligated in frame to the A TG start codon of the second gene. Alternatively, short linkers (2-10 amino acids) are used. The novel chimaeric gene gives a single polypeptide chain carrying active sites of both genes. This fusion may involve

(i)     two monomeric enzymes

(ii)   a monomeric and a dimeric enzyme or

(iii) two dimeric enzymes.

Rationale of Protein Enzyme Engineering – Although thousands of proteins have been characterized in prokaryotes and eukaryotes, only few became commercially important. This is due to the high cost of isolating and purifying enzymes in sufficient quantities.

Although the cost aspect has been overcome by producing an enzyme in large quantities in bacteria, for its industrial application, an enzyme (outside the cell) should also have some characteristics in addition to those of enzymes in the cells. These characteristics may include the following:
(i) enzyme should be robust with a long life;

(ii) enzyme should be able to use the substrate supplied in the industry even if it differs slightly from that in the cell;
(iii) enzyme should be able to work under conditions (e.g. extremes of pH, temperature and concentration) of the industry even if they differ from those in the cell.

In view of the above, enzyme should be engineered to meet the altered needs. Therefore, efforts have been made to alter the properties of the enzymes. Following is the list of properties that one needs to alter in a predictable manner for protein or enzyme engineering.

(1)      Kinetic properties of enzyme turnover and Michaelis Constant, Km.
(2) Theremostability and the optimum temperature for the enzyme.
(3) Stability and activity of enzyme in nonaqueous solvents.
(4) Substrate and reaction specificity.
(5) Cofactor requirements.
(6) Optimun pH.
(7) Protease resistance.
(8) Allosteric regulation.
(9) Molecular weight and subunit structure.

For a particular class of enzymes, variation in nature may occur for each of the above properties, so that one may like to combine the optimum properties to get the most efficient form of the enzyme.

This aspect of protein engineering will be illustrated using the example of glucose isomerases, which convert glucose into other isomers like fructose and are used to make high fructose corn syrup vital for soft drink industry. It exhibits wide variation in its properties.
Sometimes, it may not be possible to get a combination of optimum properties. For instance, an enzyme with highest activity may not be the most stable. Therefore, a compromise in properties may have to be made, if we have to select an enzyme from the available variability or even if we create variability by mutagenesis.
However, if structure and function relationship of an enzyme is known, the structural features for desirable function may be combined and protein engineering techniques may then be used to create a novel enzyme exhibiting a combination of all desirable functional properties.

Glucose isomerase belongs to a TIM barrel family of enzymes which resemble each other in having a highly characteristic domain called TIM barrel, with active site for catalytic action at one end. This TIM barrel may be found in enzymes that may differ in sequences and may catalyze different reactions.
As earlier discussed, since similarities of structure of protein meant similarities in function, TIM barrel presents a challenge to this concept. However, it is curious tbat some enzymes in this family appear in pairs in their metabolic pathways so that they catalyse two consecutive steps thus showing coupling of their functions.
As an example of two enzymes of TIM barrel family, while ‘triose phosphate isomerase’ is one of the most efficient catalysts, ‘glucose isomerase’ is relatively very inefficient.
Therefore, if ‘glucose isomerase’ enzyme is redesigned to use the highly efficient domain of TIM barrel family, it will be a remarkable achievement for soft drink industry. Efforts in this direction are being made (see later for methods of protein engineering).

Acheivements of Protein Engineering

A number of proteins are known, now, where efforts have been made to know the effects of site specific mutagenesis involving substitution of one or more amino acids. Efforts have also been made to study in detail the function of different regions of a protein. Following are some results of such efforts.

?-lactamase. This enzyme functions in the periplasmic space of bacterial cells. The enzyme hydrolyses and inactivates the beta- lactam ring of penicillin derivatives and helps in transport across the inner membrane. During transport a polypeptide (signal sequence peptide of 23 amino acids) is cleaved off.

Detailed analysis suggested that, transport and processing does not depend on this polypeptide of 23 amino acids alone. An active site involving amino acid serine has also been identified, since its replacement by cysteine leads to reduction in the activity of this enzyme.

Dihydrofolate reductase. In this enzyme, replacement of a single amino acid, aspartic add (ASP) by asparagine (ASN), led to a decrease in specific activity by a thousand fold, suggesting that aspartic acid is very important.(or the active site. Other similar modifications were also examined.

Insulin. It consists of A and B chains linked by C-peptide of 35 amino acids. It was shown that a sequence of 6 amino acids for C-peptide was adequate for the, linking function.

Lactose permease (product of, gene of ‘lac’ operon). This enzyme is involved in transport of lactose and a cysteine to glycine substitution showed that this amino acid was not essential for transport. Further, out of four histidine residues, two at positious 35 and ’39 do’ not play any essential role in transport, while the mutation in any of the other two histidines at positions 208 and 322, lead to loss of transport function.

T4 lysozyme. A mutation of isoleucine to cystine in this enzyme leading to formation of a disulphide bridge led to thermal stability and a 200 fold increase in enzyme activity even at 6T’C.

Human beta interferon. Removal of one of the three cysteine residues’ I led to an improvement in stability of the enzyme.

? repressor. This protein could be engineered to develop a specific site for cro protein, since the alteration led to development of a cro recognition site.I

Acetylcholine receptor. This protein is involved in transport, of acetylcholine through. the membrane. Specific regions of this protein involved in acetylcholine binding and channel formation have been, identified.

Cytochrome C. A phenylalanine residue has been identified to be non-essential for electron transfer but is involved in determining the reduction potential of the protein.

Trypsin. It could be redesigned to have altered substrate specificity.

Subtilisin. Another successful alteration of substrate specificity involved the enzyme subtilisin reported in 1986-87.

Lactate dehydrogenase. A lactate dehydrogenase (LDH) from Bacillus stearothermophilus was modified separately by each of the three substitutiens of amino acids (resulting from mutations; Asp197… Asn; Thr246″‘Gly; Gln102…Arg). The substitution, Gln102″‘Arg, led to change in specificity from lactate to malate, with high efficiency, comparable to that which the native LDH had for lactate.

Lactic protease. Substrate specificity of lactic protease (in E. coli), has been shown to be dramatically modified by replacing active site methionine by alanine (Met19

http://sites.google.com/site/micromegabtech/

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Top 10 Engineering Feats

Everyday the boundaries of engineering are challenged with new amazing projects being undertaken and completed to fulfil the needs of modern day life. This article celebrates some famous engineering feats that have helped shape society today and other feats that are simply marvellous in the audacity of the challenges they resolve.

1) Moon Landing – Moon landings can be classified as manned or unmanned landings, but when you mention the ‘moon landing’ then most people think of the first manned landing on the moon when the Apollo 11 mission placed two astronauts (Neil Armstrong and Buzz Aldrin) onto the surface, leaving us with the immortal phrase: ‘That’s one small step for man, one giant leap for mankind…’ The pursuit of placing a person on the surface of the moon began in earnest in the 1960s and was completed within a decade on July 20th 1969. This event marked a definitive point in the 20th Century and at the time helped cement the United States above Russia as the ‘greatest superpower’ whilst firing the imagination of generations of children.

2) Panama Canal – Opened in 1914 this man-made canal joins the Pacific and Atlantic oceans. The Panama Canal was a colossal engineer project which resulted in an enormous impact on shipping between the two oceans by reducing the journey time immensely. For example a journey from New York and San Francisco via Cape Horn is around 14,000 miles whilst the same journey but instead utilising the Panama Canal is less than half the journey at 6000 miles. Average journey time through the canal is between 8-10 hours and the largest ship that can travel through the canal is classed as a Panamax. This size of the ships that can travel the canal are restricted by the maximum size the locks. The max length of a ship allowed to travel along the canal is 294.1 meters with a Draft of 12.0 metres.

3) Burj Dubai – is a skyscraper which holds the record for the world tallest building. The Burj Dubai towers above the surrounding landscape at a huge 818meters tall and has been built as a centerpiece of an urban development that will include homes, hotels and parkland. The previous record holder for the world tallest structure was the KVLY-TV mast located in North Dakota, United States, however the Burj Dubai breaks this record by a long way. The more you read about the Burj Dubai the more amazing the whole structure seems, with many of the building’s sub-systems being record breakers themselves, such as the observatory lifts breaking the record for the longest travel distance between lowest and highest stop. These elevators also travel at 40mph or 18 meters per second which sounds like a fast ride! At the time of writing there are no structures under construction that can challenge the Burj Dubai for the world tallest building, but there are some buildings that have been proposed and have potential funding, such as the Mile High Tower, but those projects still have a long way to go before they are even started.

4) Millau Viaduct – The Millau Viaduct may not be the longest bridge in the world but it is current the tallest vehicular bridge standing at a whopping 353 meters which is taller than the epitome of French symbols- the Eiffel Tower. The bridge was opened in December 2004 and crosses the Valley of the River Tarn close to Millau in the South of France. The bridge was designed by structural engineer Michel Virlogeux and architect Norman Foster and possesses both an engineering wow factor and an audacious design. The architect Normal Foster was quoted as saying that the bridge looked ‘impossibly delicate’ and was a ‘dialogue between nature and the man made.’, after looking at this elegant structure it is hard to disagree.

5) Supertankers – Behemoths of the ocean, the supertanker is the largest class of ocean going oil-tanker. The largest ever tankers were the Knock Nevis (in length at 458.4m long) and the Batillus Class Supertankers, which amongst them hold the records for the highest gross tonnage of 275,276 tons. All four Batillus supertankers have now been scrapped, whilst the Knock Nevis has now been classified as a floating storage and offloading unit therefore these great ships that were built throughout the 1970’s have not been surpassed in size since. To make a comparison in size the Knock Nevis is slightly longer than the height of the Empire State Building in New York (443m high)

6) Channel Tunnel (Le tunnel sous la Manche) The Channel Tunnel is the longest tunnel with an undersea section in the world. The length of the Channel Tunnel is 50.5 kilometres in links Folkestone, England to Coquelles, France. The tunnel itself was bored through a chalk marl stratum which was deemed a good material for tunnelling as it is both strong and easy to excavate. The actual tunnel consists of three separate tunnels connected together by cross-passage links. The two main tunnels which or rail tunnels are 7.6 metre in diameter, whilst the service tunnel is 4.8 metre in diameter. Construction of the tunnel began in 1988 and opened in 1994 and has been rated as one of the Seven Wonders of the Modern World by the American Society of Civil Engineers.

7) Three Gorges Dam – Another huge feat of engineering the Three Gorges Dam is a hydroelectric river dam that spans the Yangtze River in China and is the largest hydroelectric power station in the world with a power output of up to 22,500 MW. It is hard to envision the scale of the dam at 2309 metres wide and 101 metres tall. As with most projects there is an environmental impact and this ensures that the project is controversial as it has a negative impact on the wildlife, landscape and local culture, however from an engineering point of view it is hard not to be impressed by what was achieved by the project.

8) Concorde – Between 1976 and 2003 the only way to fly transatlantic between London and New York (if you were lucky enough to be able to afford it) was by flying in Concorde- the world’s most successful supersonic passenger airline. Concorde was able to cruise at an average speed of Mach 2.02 (1,330 mph) and had a maximum cruise altitude of 60,000 feet making the flight time from London to New York only 3.5 hours long. The designers of Concorde had to pioneer and over come many engineering and technological challenges to make the airplane able to travel at such speeds and altitude. The aircraft enjoyed many successful years but was finally retired in 2003. A number of things coincided with the demise of Concorde, in part a change in the economic climate made the cost to fly transatlantic at supersonic speeds less viable, a crash of one of the Concorde fleet temporarily grounded the airplane and the design was showing signs of age approaching thirty years in commission. Due to the lack of competition Concorde didn’t benefit from many upgrades over the years so the technology ended up being slightly dated. However, as dated as the engineering may have become over its lifecycle the fact remains that the concept of a supersonic commercial airline and the design that resulted from that concept hasn’t been surpassed and one could say that technology and engineering has receded with Concorde’s demise as no viable replacement has been put in place. Today high-class commercial passengers are restricted to the same lower speeds achievable by traditional aircraft. The days of supersonic passenger aircraft zooming across the Atlantic have therefore been grounded for the foreseeable future.

9) Langeled Pipeline – On the surface a long pipe may appear boring, but under the surface (no pun intended) the Langeled Pipeline which helps make million of Britons make their tea in the morning is quite the engineering feat. The Langeled Pipeline was built to bring natural gas from Norway to the UK the Langeled Pipeline in the longest underwater pipeline in the world stretching 1,200km from Nyhamna in Norway to Easington, England. Gas from the Langeled equates to 20% of Britain’s gas supply making it an integral part of the Britain’s energy infrastructure and the pipeline can carry 70 million cubic meters of gas per day. The project was finished in two stages with the second half of the project opening in October 2006.

10) TauTona Mine – The TauTona is a gold mine in South Africa which is now the deepest mine in the world at 3.9km deep and can be described by three ways, deep, potentially dangerous and lucrative. The TauTona mine had been challenging for the record of the deepest mine for a while but when the mine’s owners AngloGold Ashanti decided to expand the mine then it took the record from the East Rand Mine which was 3,585m deep. The mine was originally sunk in 1957 with operations starting in 1962, however since the original construction two additional shafts have been created. The mine has around 800km of tunnels and Working in the TauTona mine can be dangerous with miners occasionally loosing their life. Workers in the mine have to travel for up to an hour to reach the rock face, which can reach temperatures of 60°C

It is hard not to be impressed by the scale of all these engineering jobs and the vision engineers had when conceiving the ‘almost impossible. Boundaries are constantly being pushed and the ‘largest’, ‘longest’ or ‘fastest’ are constantly challenged and superseded by new engineering and technology.

Julie Samuel is an enthusiastic mountain bike rider, she is a strong advocate for healthy living and exercise, even if it means undertaking a weight loss procedure such as a tummy tuck.

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